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Propane Peak Shaving: An Overview

8 Propane-Air Blenders (Mixers)

While small percentages of undiluted propane and other LPGs may sometimes be injected into flowing natural-gas streams, peak shaving most often involves use of propane-air.

Propane-air is created by mixing approximately 55% propane and 45% air. The mix is injected into the natural-gas system as partial replacement for up to about 50% of the combined gas stream. The "right" mixture for a peak shaving site can reflect several factors, including the make up of the natural-gas and LPG streams and the interchangeability criteria to be met.

There are several approaches to mixing propane and air, and many blender (mixer) options can be considered. The mixer type influences selection of other equipment used in the system. Common types of propane-air blenders with common mixed-gas pressure ranges are shown in the diagrams below.

Note: Required controls and safety devices are not shown in detail.

thumb-30 (1K)
RULE OF THUMB...

A propane-air mixture containing 1,470 btu/cf has burning characteristics similar to natural gas containing 1,000 btu/cf with a specific gravity of .60.

Venturi
to 150+ psig
Venturi style mixing systems use high-pressure propane vapor to entrain air by venturi action.
Pressurized Carburetor
to 150 psig
Pressurized Carburetor systems use a "push-thru" mixing valve and compressed air.
Venturi Pressurized Carburetor


In Appendix..

See Table 4 for typical propane-air compositions and associated specific gravity and Wobbe values.

See Figure 2 for propane-air dew points.


Parallel Pipe systems include a variety of control mechanisms (e.g., mass flow control) to proportion compressed air and fuel gas.
At the top end, fully "digital" systems, such as SSi's MFC series blenders, provide very precise control of gas quality under varying process conditions.
Parallel Pipe
10 - 250 psig
Parallel Pipe

Fuel Gas Interchangeability To maintain high efficiency and minimal environmental impact, a consistent 'quality' of natural gas reaching the burnertip is critical. When peak shaving, propane-air mixtures are generally adjusted to ensure the combined natural-gas+propane-air stream is 'interchangeable' with the flowing natural-gas-only stream.

One measure of interchangeability is the Wobbe Index. The Wobbe number of a fuel gas relates heating value and specific gravity. By maintaining a consistent Wobbe number when replacing or combining fuel-gas streams, acceptable end-use performance is generally assured. Of more narrow concern, some flame characteristics are not predicted by the Wobbe number for all fuel compositions. Of course, applications where 'chemical' use of 'methane' occurs (e.g., fertilizer production) are outside the simple scope of 'fuel.'