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Propane Peak Shaving: An Overview

7 Vaporizers

Vaporizers are used to heat liquid propane, creating the needed volume of vaporized gas required for blending. Vaporizers are available in sizes from ten gallons to thousands of gallons per hour. Several basic configurations are shown in the diagrams below. Note that required controls and safety devices are not shown in detail.

Direct Fired

With natural gas or propane-fired burners providing heat for vaporization, DF vaporizers require separation from storage tanks, fuel transfer stations and other exposures. "Waterbath" vaporizers are common at peak shaving plants, with water / glycol used as a heat-transfer fluid.
Direct-Fired Waterbath Vaporizer
7-direct_fired_waterbath (23K)

 

Indirect-Fired

Because heat is provided by steam, electricity or a remote-fired source, indirect-fired vaporizers require less separation from most exposures.
Indirect-Fired Waterbath Vaporizer
7-indirect_fired_waterbath (17K)
thumb-30 (1K)
RULE OF THUMB...

A gallon of liquid propane will produce about 36 standard cubic feet (scf) of vapor.

Each scf of propane vapor contains about 2,520 btu of available energy when burned.


Indirect-Fired Waterbath Vaporizer ("Dual Loop" / Steam)
7-dual_loop (15K)

Proper design of piping, pressure control and overpressure protection can ensure safe and reliable vaporizer operation. For example, the operating pressure downstream of a vaporizer must be low enough to avoid condensation of vaporized propane under the coldest ambient conditions. (See Figure 1 in Appendix for propane dew points.)


Steam Vaporizer
7-steam (6K)
Watch Your
Dew Point!

See Figure 1 in Appendix for extended propane dew point curves.

Proper design of piping, pressure control and overpressure protection can ensure safe and reliable vaporizer operation.

The propane pressure/temperature relationship downstream of a vaporizer must be maintained to avoid condensation of vaporized propane under the coldest ambient conditions.

Dew Point Curve: Propane
Propane Dew Point Curve